Received a request to construct cabinets for a home theater
consisting of three front and three rear speakers, using
components from GR Research. http://www.gr-research.com


The Kits
Note: To enlarge an image, left click on the image with your mouse.

A/V-1+

A/V-1
(The above pictures are from the GR-Research Web site)

The A/V-1+ kit from GR Research consists of two model M-130,
5 ¼" drivers and one model GR T1, 1" tweeter.  Also included in the
kit were: All crossover parts (including foil inductors), terminal cup,
flared vent tube, driver mounting screws, solder and hook up wire.

The A/V-1 kit includes one M-130 driver and one GR T1 tweeter,
and all parts (as listed above)  needed to make one speaker.

Three A/V-1+ kits were purchased, one with shielded drivers for
the center channel. Three A/V-1 kits were purchased for left,
center and right surround speakers.



Cabinet Construction Details
The A/V-1+ and A/V-1 Crossovers

The crossover boards were constructed on ¼" Masonite peg board,
with separate boards for high and low pass sections. Note:
Board for the A/V-1 low pass has the two inductors mounted
at right angles to each other to minimize interaction.
Shown are two boards (high and low pass) for the A/V-1+ and
two boards (high and low pass) for the A/V-1.



 Cabinet Construction, the A/V-1+


The basic box made from ¾" MDF
with internal dividers/braces.

Front and rear panels have been
added, and holes for mid/woofers cut.


½" MDF has been added to the front
panel, leaving a ½" X ½" groove
on the edges. 

¼" oak plywood has been installed on
all sides, leaving a ¾" X ¾" groove
on the front edges, where ¾"
quarter-round moldings have been
installed.


Cabinet has been finished and 
"egg crate" foam installed on the
inside. Driver holes have been routed.

Rear view of the cabinet showing the
input terminal and vent holes. All edges
except the front, have been routed to 
accept 3/8" X 3/8" quarter-round, solid
oak moldings.


The three A/V-1+ speaker cabinets with all the components installed.
The resulting cabinets are 8½" wide, 18" high, 15½" deep,
and 1" thick, except for the front, which is 1½" thick.



Cabinet Construction, the A/V-1


The basic box made from ¾" MDF
showing divider/brace.

Front and rear panels have been added,
and mid/woofer hole has been cut.


½" MDF has been added to the front
panel, leaving a ½" X ½" groove to be
filled by oak moldings.

Cabinet has been covered by ¼" oak
plywood and the resulting groove around
the front has been filled by ¾" oak
quarter-round moldings, and driver
holes have been routed.


"Egg crate" foam has been added to
the inside of the cabinet, and the cabinet finished.

Rear view of the cabinet showing the
3/8" X 3/8" quarter-round moldings
installed on all edges (but the front).


The three A/V-1 cabinets with all the components installed.
The resulting cabinets are 8½" wide, 12¼" high, 12¼" deep, and
1" thick, except for the front, which is 1½" thick.


The Stands


Received a request to provide stands for the front left and right speakers

Obtained 1/8", 2" square tubing, cut two pieces 25" long, welded a 6" X 6", 3/16" steel plate to one end to install the speaker. Welded inside the other end, two steel cylinders, drilled and tapped for ¼/20 cap screws to attach the tube to the base.
Cut two pieces of ¾" plywood in the shape shown at left. Covered them on both sides with 
¼" oak plywood and added solid oak moldings on the sides.
 Installed "Big Toe Jr's", spikes obtained from North Creek Music:
http://www.northcreekmusic.com/ 
Completed stands are shown at left, ready to attach to the speakers.
Speaker installed on the stand. The wood base
is easily removable to fill the metal tube with
sand, lead shot, etc.
 
Total cost to make a pair of stands:
$10.00, for spray paint and oak moldings. All
metal and wood were scraps.

The owner bought the spikes @ $8.00 per set of four, From North Creek.
http://www.northcreekmusic.com
 


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